Archive for the 'Inspection' Category
Shedding and Allergies
A Consumer Asks:
“I’m worried that fibers released from my new carpet may contribute to my allergies. Should I remove the carpet?”
Shedding is a term used to describe the release of loose fiber — usually unsecured staple or shear lint — from carpet. This condition is most evident when carpet is new, and it usually diminishes within a few weeks or months with frequent, effective vacuuming.
Consumers sometimes notice that dust settled on furniture consists largely of small fibers, and fibers can sometimes be seen floating in the air in beams of sunlight.
These observations lead some consumers, especially those with allergy problems, to question the appropriateness of carpet as a floor covering; they wonder whether such fibers may be inhaled and cause respiratory irritation. Even some physicians have, without really thinking about it, recommended that patients with allergies remove carpet.
What are those floating fibers?
A concerned homeowner in Northern California contacted me with this exact question. She had just moved into a new home with new carpet, and noticed fibers floating in the air and accumulating on table tops and other horizontal furniture surfaces.
I asked her to sent me dust samples collected from furniture, the contents of her vacuum cleaner’s bag, and a sample of the installed carpet. Microscopic examination of the dust samples confirmed that the dust was in fact comprised almost entirely of fibers; however, the fibers in the dust were found to be primarily cotton and polyester, evidently from clothing and other textiles in the home.
The carpet sample she sent confirmed what she had told me: Its pile was 100% continuous filament nylon. Shedding is normally observable only in carpet of staple yarns; continuous-filament yarns release very little fiber, if any, and usually they release virtually none.
I sifted through the dust samples and the contents of her vacuum cleaner bag and, as you might expect, not a single carpet fiber was found in any of the samples.
Can airborne fibers be inhaled?
An attorney once asked me, “How large a particle can a person inhale?” My first answer was, “It depends how determined they are to inhale it.” More or less accurate, but more levity than he was looking for.
Here’s the serious answer:

This chart shows the size ranges in microns (millionths of a meter) of various particles and fibers. The human respiratory system is remarkably effective at filtering out airborne particles larger than 10 microns, which is about the threshold of visibility. So as a general rule, if it’s visible to the unaided eye, it’s too big to be inhaled into the lungs. Particles larger than 10 microns are arrested in the nose and sinus, where they are trapped and either disposed of or expelled.
Even small apparel fiber fragments, which are around 3-10 microns across, are at least thousands of microns long. (One quarter inch is over 6,000 microns.) That’s small enough to remain suspended in the air for quite some time, but far too large to make it into the lungs.
Can carpet fibers remain airborne?
No, carpet fibers cannot stay aloft for more than a few seconds at most. As textile fibers go, carpet fibers are enormous. Their smallest dimension — their cross section — is around 20-50 microns across, hundreds of times the cross-sectional area of fibers used in applications like clothing, upholstery, towels and bedding materials. (See figures 1 and 2.)
If they do somehow become airborne, kicked up by foot traffic for example, their sheer size and density cause them to drop out of the airspace very quickly. (You may demonstrate this for yourself by holding a handful of loose carpet fiber and gently releasing individual filaments; they fall like stones.)
What about allergies?
The word allergy is frequently used incorrectly to refer to just about any irritation. For example, a person who experiences lactose intolerance may say that they are allergic to milk, when in fact an allergy to milk proteins is an altogether different ailment.
A true allergic reaction is a response of the body’s immune system. In the indoor environment, the most common allergens are animal dander and saliva, dust mite excreta, cockroaches and other insects, food products, and pollen.
As discussed above, there is no scenario where carpet fibers (or even apparel fibers) can present an inhalation problem, and I am unaware of any case of an actual allergic reaction being cause by any component of carpet itself.
Tests have demonstrated that well-maintained carpet makes a strong positive contribution to the quality of the indoor environment, including the cleanliness of the air. Available evidence indicates that carpet tends to collect and hold soil, dust, and other materials until they can be removed by cleaning, rather than allowing them to float freely in the air. This is true, of course, as long as this “soil trap” is kept clean.
Pile Reversal & Pooling
Shading, pile reversal and pooling are characteristics exhibited by many cut-pile carpets, rugs and other textile floor coverings. Though normal, they are sometimes unexpected and result in complaints. This bulletin discusses these conditions and their causes in an attempt to assist carpet and fiber manufacturers, dealers and buyers to make informed decisions regarding carpet selection and complaint resolution.
What Are Shading and Pile Reversal?
To varying degrees, most cut–pile carpets exhibit a characteristic known as shading — apparent shade variations caused by relatively slight changes in pile lay from traffic, vacuuming and general use. Since the sides of fibers reflect more light than their tips, pile laying away from the observer appears lighter, while pile laying toward the observer appears darker. Areas that appear dark when viewed from one direction appear light when viewed from the opposite direction, and vice–versa. These changes in pile lay are temporary and usually can be removed easily by vacuuming or brushing the pile.
In time, the forces of traffic may strongly orient the pile in a particular direction. This condition is commonly referred to as pile reversal, which, in contrast with simple shading, occurs in fairly predictable patterns and cannot easily be removed by vacuuming or brushing the pile.
The simplest form of traffic–induced pile reversal occurs where changes in the direction of traffic flow create shear forces that strongly orient the pile; i.e., the force of traffic turning to the left causes the pile to lay to the right, and vice-versa. This form of pile reversal occurs in fairly predictable patterns cannot be corrected permanently.
Pooling (aka Watermarking)
The most controversial form of pile reversal — commonly called pooling or watermarking — is characterized by sharp changes in pile direction at apparently random, wavering lines called interfaces. The pile at the interface lies in roughly opposite directions, usually away from the interface, without regard for the pile’s inherent lay created during manufacturing. (Figures 1, 2, 3.)
The interfaces typically are located in or immediately adjacent to trafficked areas, but they often appear not to correspond to the flow of traffic. In many cases the patterns of pile reversal continue across seams, even onto different carpet, while in other cases it stops or even reverses at seams.
While the pile on either side of the interface usually exhibits very little distortion, the pile within the interface often is severely distorted. (Figure 4.) This distortion appears to be attributable to the combination of traffic and loss of density created by the pile laying away from the interface.
The terms pooling and watermarking are synonymous and describe the typical appearance of an affected carpet, in which areas of the pile may appear wet. Puddling is a term sometimes used to describe areas of pile reversal that are completely surrounded by interfaces. (Figures 6 and 7.) Despite the terms used to describe it, this form of pile reversal is not related to exposure to moisture.
The textbook pattern of pile reversal, illustrated in figure 5, occurs far more frequently than apparently is recognized. This condition is not rare, but in fact occurs in most installations with moderately to very dense cut–pile carpet and concentrated, directional traffic. Though the condition exists, factors such as poor lighting conditions often prevent it from being noticed.
Like the simple traffic–induced pile reversal described above, pooling is effectively permanent.
Theories About Pooling
If there is anything humorous about pooling, it has to be its history of fueling imaginative and far–fetched theories to explain its occurrence. Following are some of the more popular ones:
Static Electricity: This theory actually is based partly on a real observation: sharp differences in static charge that sometimes can be measured on either side of interfaces. Problem: No evidence yet indicates that the static is the cause of the problem rather than a secondary effect of some other cause, such as traffic.
Electromagnetic Fields: A cousin of the static electricity theory, this hypothesis suggests that the changes in pile direction are caused by electromagnetic fields. Problem: No supporting evidence, and pooling occurs in the apparent absence of sources of electromagnetic fields.
Air Flow: The winding, swirling lines of pooling’s interfaces, combined with reports of its appearance near HVAC intakes and/or floor registers, apparently led to the perpetuation of this idea. Problem: No supporting evidence, and pooling has been documented in plenty of cases in the absence of such airflow.
The “Domino Effect”: This is the theory that the initial orientation of the pile is “set” the first few times the carpet is trafficked and that subsequent traffic exaggerates this orientation. As tufts in one area begin to lay over, they in turn begin pushing surrounding tufts over, and the pile reversal is thus spread throughout trafficked areas. Problem: None really. This is one theory that is fairly consistent with the observed characteristics of pooling, though it does not explain all of its behavior.
Subfloor Irregularities: This theory suggests that slight irregularities in the subfloor telegraph through the carpet and result in pile reversal when the carpet is trafficked. This idea is not totally without merit, as a number of documented cases show a degree of correlation between the pattern of the pooling and features of the subfloor. It appears that while subfloor irregularities do not cause pooling, they may influence the pattern in which it occurs. (Figures 8 and 9.) Problem: Pooling often occurs over surfaces without such irregularities.
What Really Causes Pooling?
Unfortunately for those of us who like complex answers to mysterious problems, the causes of pooling are unsatisfyingly straightforward.
There are two common factors present in virtually every documented case I am aware of:
1. Traffic: The forms of pile reversal discussed in this bulletin, including pooling, occur almost exclusively in and immediately adjacent to trafficked areas, though the volume of traffic required is minimal. Though stories of pooling occurring on untrafficked carpet still circulate, additional investigation almost invariably reveals that the affected areas received at least some traffic.
Stories of pooling being discovered on new, uninstalled rolls of carpet also circulate. Though some relatively rare forms of roll crush can be somewhat similar in appearance to pooling, the condition described in this bulletin occurs only with traffic.
2. Carpet Style: Pooling occurs primarily in relatively dense, untextured (or lightly-textured), cut–pile styles. Thickness does not appear to be a significant variable, as it occurs with comparable severity in short commercial styles as well as thicker residential products.
Low–density constructions (e.g., shags and lower-density friezes) and loop–pile styles appear to be virtually immune to visible pile reversal. (See figure 11.) I emphasize visible pile reversal here because, although the pile reversal itself often does occur, the surface texture of those styles disguises the condition so that it does not exhibit the apparent shade variances.
Because it occurs in carpet and rugs of all fiber types (wool, nylon, polyester, acrylic, polypropylene, coir, silk, etc.), all construction types (woven, tufted, fusion bonded, modular, etc.), in all methods of installation, under virtually every imaginable combination of circumstances, the conclusion that pile reversal and pooling are not related to any of these factors is well–supported.
Documented cases support the conclusion that normal traffic is the primary cause; i.e., pile reversal and pooling are normal reactions to traffic of certain styles of carpet. Therefore, pooling, like random shading, is accurately considered a performance characteristic rather than an abnormality. While some may find this explanation too simple to account for the wild, swirling patterns in which pooling appears, it is the most consistent with the hundreds of cases on which reliable documentation exists.
Can Pooling be Corrected?
The short answer is no. Pooling has been reduced or eliminated in nylon and wool carpet by aggressive steaming (actual steam, not “steam” cleaning) and pile lifting, but as long as there’s traffic, it inevitably recurs within a few days or weeks of correction.
It has been reported that diligent maintenance based on frequent pile lifting has minimized the degree to which pooling develops on nylon carpet in some commercial installations.
In one case of moderately affected nylon carpet, pooling was removed and did not recur. However, the furniture in the room was rearranged in such a way that the affected areas remained untrafficked.
Because of their poorer resilience and minimal response to steam, polyester and polypropylene usually do not yield even temporary correction.
Industry References
Shading and pooling are recognized throughout the carpet industry as inherent characteristics of most cut–pile products and are not considered a valid basis for claims.
In the Carpet and Rug Institute’s Carpet Claims Manual, shading is defined as an “apparent color difference between areas of the same carpet caused by … random difference[s] in pile lay direction. It is a characteristic of all cut-pile carpet and … is not a manufacturing defect. The sides of fibers reflect more light and appear brighter and lighter than the ends, which absorb more light and appear to be duller and darker in color.”
The Carpet Claims Manual also states, “Pile crushing, pile shading, watermarking, and soiling are not manufacturing defects and will not be considered as a basis for claims.”
The Carpet Manufacturers Association of the West’s Statement of Obligations and Responsibilities of Carpet Manufacturers and Purchasers of Carpet and Carpet Performance and Claim Guidelines states, “Highlighting and shading are differences in light reflection between surface areas and are not defects.” This document also states, “Watermarking or pooling is a color change effect which arises from reversal or bending of the carpet pile fibers so that light is either absorbed or reflected from the pile. This is a common condition and is not related to carpet construction or fiber type and is not the basis for a claim.”
The Carpet and Rug Institute’s bulletin Pile Reversal (“Shading”; “Water Marking”) states that “a thorough search of available literature has not revealed any reason as to why carpet, after it has been installed, may or may not develop pile reversal. The many theories have been studied, tested, and evaluated by one or more sources. It has been concluded that the theories were not valid. … At the present time, the only conclusion which can be drawn is that pile reversal may develop on the surface of some carpet after it is installed, and that pile reversal is not due to the materials which are used to produce the carpet, the manufacturing process, or any combination of these factors.”
That bulletin also makes the following observations:
• “it [pooling] occurs on the very expensive handmade Oriental rugs as well as machine–made carpet.”
• “The area may start to appear with several days after installation or may not become apparent for several months.”
• “A higher, cut pile, denser carpet which will not develop these areas is more than the consumer should expect.”
• “Those who object to this type of change should consider purchasing another style of carpet, as it is not possible to assure the purchaser that pile reversal will not develop [in dense, cut–pile carpet].”
The Carpet Institute of Australia’s Technical Information Bulletin Number 3, entitled Permanent Pile Reversal Shading, states, “Studies conducted by both independent researchers and major carpet manufacturers in Australia and overseas into the causes of Permanent Pile Reversal Shading have been largely inconclusive. A number of theories have been advanced over the years but most have been discarded or at best remain unproven. However, the consensus of expert opinion about Permanent Pile Reversal Shading is that:
• “it can occur in any cut pile carpet (or rug) including hand knotted, tufted, woven, bonded, knitted or hand-made carpets and rugs;”
• “its occurrence has not been linked with the various different carpet manufacturing processes or the component products used to make carpets;”
• “it can occur in carpets made from all common carpet fibres and blends of different fibres (e.g. nylon, wool, acrylic, polyester, polypropylene and their blends);”
• “its occurrence will not lead to premature wear of the carpet and it will have no effect on the durability of the carpet;”
• “it has not been linked to methods of installation.”
Preventing Pooling
The following guidelines have proven helpful in minimizing the visibility of the various types of shading, including pile reversal and pooling:
Pile Type: Because it occurs almost invariably in cut-pile styles, loop-pile styles are a virtual guarantee against pooling.
Pattern: The more busily and boldly patterned a carpet is, the better it will disguise shading and pile reversal.
Shade: Lighter carpets sometimes tend to show less contrast between darker and lighter shaded areas, whereas darker colors often tend to exaggerate these differences.
Luster: Fibers with duller lusters soften some of the “sheen” that is characteristic of bright fibers, thereby reducing the contrast between dark and light areas.
Mystery Case #2 Solution
Finding a single foreign fiber in half of the spots wasn’t likely a coincidence, so the key was to:
1. identify the foreign fibers;
2. prove that the fibers were bleeding; and
3. determine where the fibers came from.
Fiber Identification
Under a microscope the fibers had the scaled appearance that is characteristic of hair fibers. (Figure 1.) They dissolved in sodium hypochlorite, so they were definitely hair fibers of some sort.
Hair fibers could have come from any number of sources — cashmere sweaters, wool socks, a scarf. But these were too big to have come from clothing, so the first thing that occurred to me was humans. After all, it was California and they had two teenagers (who had hair), so the first thing I asked was whether anyone in the house had or had ever had pink or purple hair. Seemed like a logical enough question. The homeowner assured me that everyone’s hair color was natural. My first guess appeared to be wrong.
So far we only know what general category of fiber it is — some kind of hair — but not where it came from. That could be impossible to find. It could have been a neighbor’s hair or clothes. But it also could have been an area rug, and they happened to have a very nice woven wool area rug in a tile-floored dining area adjacent to the kitchen.
The rug had a dark burgundy border — so dark that individual fibers appeared black. It shed readily just by brushing a hand over it. Of all the colors in the rug, only the burgundy yarn exhibited such extreme shedding. The released fibers were quite short and generally looked like the ones found in the pink spots. The fibers also had scales and dissolved in sodium hypochlorite.
We’ve got a bleeder!
At this point it looks like the rug is the source of the fibers. But could the bleeding be reproduced?
The dark fibers from the carpet bled readily when placed on filter paper with a drop of ammonia. They bled less with water, even less with acetic acid, and not at all with acetone or mineral spirits. Sample fibers from the rug behaved the exact same way.
Getting Around
Unlike clothing fibers, carpet fibers are too big to stay airborne and drift around the house. They were probably tracked around the home by foot traffic.
The fibers apparently were removed from about half of the spots by vacuuming after cleaning. The remaining fibers were solidly tangled among the carpet fibers and wouldn’t come out with vacuuming.
Fortunately the rug had not been placed directly on the carpet, in which case the bleeding would have been horrendous (though probably easier to figure out).
Cased Closed
It was fortunate that the carpet in one bedroom was not cleaned, because it provided a good view of what the cleaner would have seen (and not seen) before cleaning. The wool fibers were there, but they simply weren’t conspicuous enough to notice on a pre-cleaning inspection.
The homeowner was surprisingly rational about the whole thing. She recognized that it wasn’t the cleaner’s fault. The last I heard was that she was going to look into whether her homeowners insurance would cover replacement, or at least correction.















